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Wagon Loading System

Wagon Loading System

High-Speed Loading | Weight-Based Control | Dust-Free Operation

El-Weigh’s Wagon Loading System is designed for rapid, accurate, and dust-controlled loading of railway wagons using a weight-controlled discharge mechanism. The system ensures efficient material flow while complying with railway and industrial safety norms.

Key Features

Automatic Weight Monitoring during loading process
Target-Based Cut-Off: System stops discharge once set weight is achieved
Heavy-Duty Discharge Chute: Engineered for high-speed and controlled flow
Dust Control Mechanism: Reduced spillage and airborne dust during loading
Digital Indicator or HMI Panel for operator control
Auto Tare, Net Weight & Gross Weight calculation
Cumulative Load Tracking for batch dispatch
Rugged steel structure suitable for high-vibration wagon environments
Minimal Maintenance with long service life

System Overview:

  • Type: Semi-Automatic or Fully Automatic Loading

  • Capacity: Up to 100 TPH (Tons per Hour)

  • Material Type: Cement, fly ash, clinker, grain, coal, urea, sand, minerals

  • Operation: PLC-based with digital weight input

  • Discharge Mechanism: Pneumatically/Motor-controlled loading chute

Automation & Integration Options:

  • PLC-Based Control Panel with real-time data feedback

  • Data Logging to USB, PC, or cloud

  • Integration with Weighbridge or ERP system

  • Auto Ticket Generation or Label Printing

  • SMS/Email Alerts for each completed load

Applications:

Ideal for industries where bulk material needs to be directly loaded into railway wagons:

  • Cement & Fly Ash Plants

  • Fertilizer Industries (Urea, DAP, NPK)

  • Coal & Mineral Industries

  • Grain Silos and Agricultural Exporters

  • Iron, Steel, and Refractory Material Plants

  • Port-Based Logistics Operators

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