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Wagon Unloading System

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Wagon Unloading System

Efficient Material Discharge | Weight Recording | Safety-Compliant Design

The Wagon Unloading System by El-Weigh is engineered for bottom-opening railway wagons, allowing automatic, controlled discharge of bulk material with real-time weight monitoring. This system streamlines operations, improves safety, and ensures compliance with dispatch documentation.

System Overview:

  • Type: Bottom Discharge Wagon Unloading

  • Material Type: Cement, coal, fly ash, food grains, urea, sand, clinker

  • Operation: Manual or PLC-controlled hydraulic discharge

  • Weighment: Load cell-based weighing system under unloading area

  • Integration: Compatible with PC, printer, cloud, ERP

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Key Features

• Bottom Gate Controlled Discharge – Using hydraulic or mechanical actuators
• Real-Time Weighment: Weight recorded as wagon unloads onto hopper or conveyor
• Dust-Free Design: Optional dust collector integration
• MIS Reporting: Tracks each wagon’s tare, net, and gross weight
• Robust Steel Grating: Heavy-duty platform to support unloading mechanism
• Operator Safety Systems: Interlocks, sensors, and alert systems
• Auto Ticket Printing: Weight log with time/date stamp
• Emergency Stop & Fault Alarms for safe operation
• Easy Cleaning & Maintenance design for industrial use

Automation & Connectivity:

  • Load Cell + Digital Indicator / HMI Panel

  • RS232 / RS485 / Modbus / USB output

  • PLC-based auto log and discharge monitoring

  • Integration with existing weighbridge, SAP/ERP

  • Optional remote monitoring and SMS alert system

Applications:

Designed for industries where inbound bulk materials are transported via railway wagons and require controlled unloading with proper weighment logs:

  • Cement & Fly Ash Plants

  • Coal Handling & Mining Yards

  • Fertilizer Manufacturing Units

  • Port-Based Import/Export Warehouses

  • Grain Silos and FCI Warehouses

  • Chemical & Raw Material Feed Plants

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Contact Info

  • 3, Panchdeep Lay Out, Jaiprakash Nagar, Khamala, Nagpur - 440 025
  • +91 9422331838
  • info@elweigh.com

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