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Billet Weighers

Billet Weighing & Length Measurement System

High-Accuracy Steel Billet Weighing | Robust Industrial Design | PLC Integration

Elweigh’s Billet Weighing System is an advanced industrial solution designed for steel manufacturing plants to accurately weigh hot and cold billets directly on the conveyor. Along with weight measurement, the system also includes an online billet length counting system using conveyor speed synchronization, making it a complete production monitoring solution.

This system improves accuracy, productivity, yield control, and inventory management in rolling mills and steel plants.

Key Features

Hot & Cold Billet Weighing
Accurate dynamic weighing directly on the conveyor, even at high temperatures.
Online Billet Length Measurement
Real-time length calculation using conveyor speed and encoder system.
PLC & Automation Integration
Seamless connectivity with existing PLC, HMI, and SCADA systems.
Industrial-Grade & Rugged Design
Built to withstand heat, vibration, and harsh steel plant environments.
Real-Time Data & Reporting
Live monitoring of weight, length, speed, and production data with automatic logging.

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Technical Specifications

Weighing System

Billet Type: Hot & Cold Steel Billets
Weighing Mode: Dynamic (on conveyor) / Static (optional)
Capacity: Customized as per plant requirement
Accuracy: ±0.5% of applied load (site & application dependent)
Load Cells: Industrial-grade, high-temperature resistant
Mounting: Conveyor-mounted / Inline installation

Length Measurement System

Measurement Method: Encoder-based conveyor speed calculation
Speed Sensor: Incremental / Absolute Encoder (industrial grade)
Length Range: As per billet size and conveyor configuration
Measurement Mode: Online, real-time
Repeatability: High, synchronized with conveyor movement

Conveyor & Speed Parameters

Conveyor Speed Range: As per plant process
Speed Accuracy: Encoder-based high precision
Synchronization: Integrated with weighing & length logic

Control & Automation

Controller: PLC-based system
HMI: Industrial touch screen / SCADA (optional)
Integration: Compatible with existing plant PLC & automation

System Configuration

Customization: Fully customizable as per site layout and process
Integration Support: Available during commissioning
Compliance: Industrial weighing and safety standards

System Benefits & Applications

Improves accuracy in billet weight and length measurement
Eliminates manual measurement errors in hot billet conditions
Enables real-time production monitoring and control
Enhances yield calculation and material accountability
Reduces production losses and rework
Increases operational efficiency and throughput
Reliable performance in high-temperature steel plant environments
Seamless integration with existing plant automation systems

Applications

Steel Rolling Mills
Continuous Casting Machines (CCM)
Reheating Furnace Discharge Lines
Hot Rolling Mill Conveyor Lines
Cold Billet Processing Lines
Production Monitoring & Reporting Systems
Dispatch and Inventory Management

Why Choose Elweigh?

Elweigh is a trusted name in industrial weighing solutions, offering deep expertise in delivering reliable systems for the steel industry. Every billet weighing and length measurement system is fully customized to match the customer’s process, layout, and production requirements. Designed to perform accurately in harsh conditions such as high temperatures, dust, vibration, and continuous operation, Elweigh systems ensure long-term reliability and precision. With seamless integration into existing PLC, SCADA, and automation setups, along with advanced measurement technology and strong after-sales support, Elweigh provides dependable, future-ready solutions that steel plants can rely on.

Ready to Optimize Your Production Line?

Contact our engineering team today to discuss your requirements and discover how the Elweigh Billet Weighing System can enhance accuracy, efficiency, and control in your facility.

Elweigh Sensors & Systems
📞 +91 9422331838
📧 info@elweigh.com
🌐 www.elweigh.com

Precision Weighing. Intelligent Solutions.

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