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Online Weighing Systems | High-Accuracy Industrial Scales | Elweigh

Online Weighing Systems: Precision Weighing for Industrial Efficiency

[Watch Our Online Weighing System in Action]

In industries where precision, quality, and efficiency are key, having an accurate and continuous weighing solution is essential. Elweigh’s Online Weighing Systems are designed to offer unparalleled accuracy and reliability, integrating seamlessly into your process for enhanced control and optimized operational performance.

What Is an Online Weighing System?

An Online Weighing System—also known as a continuous weighing system—is a cutting-edge solution integrated directly into production lines to continuously measure the flow rate (Tonnes Per Hour – TPH) and total weight of bulk materials, all without disrupting operations. Unlike static scales, Elweigh’s online weighing systems provide real-time data critical for process control, inventory management, and quality assurance in industries such as cement, food processing, mining, and logistics.

Key Features of Elweigh’s Online Weighing Systems

Our online weighing solutions are built to endure the most demanding environments, providing high-precision data for your production process. Key features include:

1. Superior Accuracy

Achieve better than 0.05% accuracy in continuous weighing, ensuring precise batching, blending, and inventory control.

2. Wide Capacity Range

From pilot plants to large-scale industrial operations, our systems support capacities from 1 TPH to 700 TPH, catering to various industries and use cases.

3. Seamless Integration

Our systems integrate seamlessly with your existing infrastructure, supporting multiple communication protocols (Modbus, Profibus, Ethernet/IP) and providing direct connectivity to PLC, SCADA, and DCS systems.

4. Full Automation Ready

Elweigh systems can be equipped with pneumatic gates and a PLC-based control panel, creating a fully automated receiving and dispensing solution that reduces labor costs and enhances process automation.

5. Custom Software Solutions

Get real-time monitoring, detailed reporting, and integrated accounting with Elweigh’s proprietary SCADA software, giving you full insight and control over your system.

Industries We Serve

Elweigh’s high-accuracy weighing systems are critical to the operations of various industries:

Cement & Construction

Efficient weighing of raw meal, clinker, and cement for consistent production quality.

Food & Beverage

Weighing and handling of bulk ingredients like flour, sugar, and grains in the processing line.

Mining & Minerals

Continuous weighing solutions for ores, coal, and aggregates, ensuring precise material flow control.

Chemicals & Fertilizers

Accurate batching of raw materials and finished products to ensure compliance and quality.

Logistics & Bulk Handling

Efficient in-motion weighing for bulk loading and unloading operations.

Why Choose Elweigh for Your Weighing Solutions?

1. Engineering Excellence

At Elweigh, we don’t just sell scales—we engineer custom-designed solutions that are tailored to your specific requirements, ensuring optimal performance in your unique environment.

2. End-to-End Expertise

From consultation and design to installation, commissioning, and ongoing support, Elweigh provides comprehensive project management, ensuring a smooth process from start to finish.

3. Proven Reliability & ROI

Our systems are engineered with high-quality components designed for minimal maintenance and long-term operation, delivering a rapid return on investment by reducing waste, improving efficiency, and eliminating manual errors.

Technical Specifications

Feature	Specification
Accuracy	Better than ±0.05%
Capacity Range	1 TPH to 700 TPH
Integration	PLC, SCADA, DCS via multiple protocols
Control	Optional Pneumatic Gates & PLC Control Panel
Software	Elweigh Custom SCADA & Reporting
Construction	Heavy-Duty Industrial Grade

Frequently Asked Questions (FAQ)

How does an online weighing system differ from a belt scale?

While a belt scale is a component of a larger system, an online weighing system from Elweigh is a complete solution, including the scale, integrator, control panel, automation hardware, and custom software for full process integration.

Can Elweigh systems be retrofitted into existing production lines?

Yes, Elweigh specializes in designing retrofit solutions that integrate with your existing equipment and control systems with minimal disruption to your operations.

What support and calibration services do you offer?

Elweigh offers comprehensive after-sales support, including initial calibration, operator training, and ongoing maintenance to ensure your system delivers reliable performance over time.

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